co2piping.com

Refrigerant Retrofit

Describe your existing unit and see which refrigerants you can convert to – sorted by suitability or GWP. Click a row for details, valve setting and checklist.

Existing unit

Fields marked REQUIRED are needed for the comparison; OPTIONAL can be left empty. Press ? for an explanation of the field.
optional
required
optional
required
required
required
required
required
optional
optional
Advanced
optional
optional

Compressor data and price per refrigerant

optional
optional
optional
optional
optional

Project

.html
File
Share and print

The file is a link file: double-click it to open the project in your browser, or choose it with Open. Older .json files can still be opened. Like the project file, it contains all project data – share it only with people who may see it.

Alternatives to R404A

Details: R404A → R507A

Conversion record

Fill in on site or on paper after printing. The fields follow the records of (EU) 2024/573 art. 7: quantity and type of refrigerant added and recovered, whether reclaimed or recycled, the company and technician with certificate numbers, and the leak check. Keep the record for at least 5 years.

Conversion R404A → R507A

Pressure–temperature table for R507A

Evaporator side (suction)

Temp. °CPressure
-221.90
-182.37
-142.90
-103.48
-64.13
-24.84
25.63

Condenser side (liquid)

Temp. °CPressure
2812.84
3214.33
3615.94
4017.67
4419.53
4821.53
5223.67

Gauge pressure in bar(g), around your evaporating and condensing temperature (bold = your operating point). Superheat = line temperature at the suction minus the dew temperature at the suction pressure; subcooling = bubble temperature at the liquid pressure minus the line temperature. For a blend with glide read the dew column on the suction side and the bubble column on the liquid side.

How the suitability is worked out

The suitability (0–100 points) shows how closely the new refrigerant keeps the unit at what it was built for. Each part gives full points at the same value as today and zero at the deviation given:

  • Capacity – 30 points: volumetric cooling capacity with the same compressor; full points at 100 %, zero at ±30 %.
  • Mass flow and valve – 20 points: the mass flow against what the existing valve passes. TEV: zero at an orifice 30 % too small or 60 % too large; capillary tube ±30 %; electronic valve ±100 %.
  • Pressure and discharge – 20 points: the condensing pressure against today's; zero at ±30 %. Zero if PS is exceeded, halved if the discharge temperature goes over the limit.
  • Safety class – 15 points: same or lower class full points; A1 → A2L 30 %; A3 zero.
  • Oil – 15 points: same oil full points; oil change 30 % (50 % when a residue of the old oil is allowed).

An alternative with a red warning (PS exceeded, service ban, ozone-depleting, A3, CO2) gets at most 25 points and the category Not suitable.

Category: Drop-in = same oil and class, capacity within ±10 %, the valve fits and the superheat changes by at most 2 K. Near drop-in = same oil and class, but the valve or the capacity must be adapted. Retrofit = oil change and/or A2L. Not suitable = red warning.

Sources

  • USA: EPA SNAP, 40 CFR 82 subpart G; 40 CFR 84 subpart C, § 84.106 (ecfr.gov); Technology Transitions, 40 CFR 84 subpart B with Federal Register 2026-10387 (26 May 2026); ASHRAE 15. Checked 2026-10-14; §§ 84.106 and 84.108 on ecfr.gov 2026-10-23 (coordination); ASME B31.5-2022; §§ 84.54 and 84.106 read on ecfr.gov 2026-10-25.
  • Fluid properties: CoolProp 8.0 (Bell, Wronski, Quoilin, Lemort, Ind. Eng. Chem. Res. 53 (2014) 2498–2508); blends with CoolProp's predefined compositions (ASHRAE 34).
  • EN 378-1/-2/-3:2016+A1:2020 – Refrigerating systems and heat pumps: safety requirements, design pressure (EN 378-2), safety classes and charge limits.
  • EN 12900:2013 – Refrigerant compressors: rating conditions (dew point temperatures, superheat counted as useful).
  • Regulation (EU) 2024/573 on fluorinated greenhouse gases: GWP (Annex I and II), leak checks (art. 5), labelling (art. 12), service bans (art. 13). Regulation (EU) 2024/590 on ozone-depleting substances.
  • ANSI/ASHRAE 34 and ISO 817: refrigerant designations, compositions and safety classes.
  • Manufacturers' retrofit guidelines (compressor, valve and refrigerant makers) – general reference; always follow the guideline for your own compressor and valve.

What replaces R404A?

R404A (GWP 3922) can no longer be serviced with new gas in the EU. These are the usual drop-in or near drop-in replacements for medium and low temperature refrigeration. Capacity and COP below are relative to R404A for a typical reciprocating unit; run your own unit to get exact figures.

  • R448A (GWP 1386, A1, glide about 6 K): capacity about 96 % at medium and 88 % at low temperature, higher COP, discharge temperature 13–22 K higher. The most common retrofit; POE oil, readjust the expansion valve.
  • R449A (GWP 1396, A1, glide about 6 K): almost the same as R448A. Check the discharge temperature at low temperature.
  • R452A (GWP 2139, A1, glide about 4 K): closest to R404A in capacity and discharge temperature, but the highest GWP of the group. Stationary systems face the 2032 limit.
  • R454C (GWP 146, A2L, glide about 8 K): lowest GWP, but capacity about 80–84 % and mildly flammable, so a new risk assessment and ignition-source check are needed.
  • R455A (GWP 146, A2L, glide about 13 K): capacity about 86–91 % with higher COP; large glide and flammability class A2L.
  • R290 and R744 (CO2) are not retrofits: they need a new system designed for them.

Under (EU) 2024/573, blends with GWP 750 or more are not allowed as new gas in stationary refrigeration from 2032 (reclaimed or recycled gas stays allowed). Servicing R404A with new gas has been banned since 2025; reclaimed gas is allowed until 2029.

Compare them for your unit

Frequently asked questions

What can replace R404A in an existing unit?

Most common are R448A and R449A (GWP about 1400), R407F, R407A and R452A. They are A1 and run on POE oil like R404A, but usually need the expansion valve adjusted. R452A is closest to R404A in pressure and discharge temperature. A2L options such as R454C and R455A have GWP below 150 but need a new risk assessment.

Work it out in the tool above

What is the difference between drop-in, near drop-in and retrofit?

Drop-in means the refrigerant can be changed with no other change than adjusting the superheat. Near drop-in needs an adaptation, for example a new orifice in the expansion valve or a changed controller setting. Retrofit needs an oil change (for example from mineral oil to POE) or a new safety class. Not suitable means that pressure, rules or flammability make the change impossible.

Work it out in the tool above

Does the expansion valve have to be adjusted after the change?

Almost always. A thermostatic valve has a charge made for the old refrigerant's pressure-temperature curve. With R448A instead of R404A the superheat drops by about 4 K if nothing is done, which can cause liquid slugging in the compressor. The app works out the change; turn the spindle clockwise for more superheat and always measure afterwards.

Work it out in the tool aboveCapillary tube sizing →

What replaces R134a and R22?

R134a is usually replaced by R513A (A1, GWP 629) or R450A, which have similar pressures and run on POE oil. R1234yf and R1234ze(E) have almost zero GWP but are A2L. R22 is replaced by R407C, R407A, R449A or R448A (oil change to POE), or by R417A and R427A with simpler oil handling. R422D has a GWP above 2500 and may no longer be charged into refrigeration units in the EU.

Work it out in the tool aboveGWP, ODP & CO2e of a refrigerant charge →

How does the app work out capacity and COP?

Every refrigerant is run through the same simple cycle with the same compressor: superheated suction gas, isentropic compression with 70 % efficiency, condensing and subcooling. The properties come from CoolProp. The capacity is the volumetric cooling capacity, corrected for re-expansion in a reciprocating compressor. It is a theoretical comparison, not the compressor maker's data.

Work it out in the tool above

What are the service bans of the F-gas Regulation?

Under (EU) 2024/573, refrigerants with a GWP of 2500 or more may no longer be used to service refrigeration equipment since 2025, nor air conditioning and heat pumps from 2026; reclaimed or recycled refrigerant may be used for a few more years. From 2032 the ban covers GWP 750 or more in stationary refrigeration equipment except chillers; reclaimed or recycled refrigerant stays allowed there, with no end date. The app marks these in the list.

GWP, ODP & CO2e of a refrigerant charge →Work it out in the tool above

Assumptions: Simple cycle with the same compressor for every refrigerant: evaporating and condensing at the temperatures given (dew point to EN 12900 or mean temperature), all superheat counted as useful, isentropic efficiency 70 %, re-expansion with 4 % clearance volume for reciprocating compressors, no pressure drops and no motor heat in the suction gas (the real discharge temperature is higher). Properties from CoolProp. Minimum PS to EN 378-2. GWP as in (EU) 2024/573 (AR4 for HFCs, AR6 for HFOs).

Disclaimer: The results are a theoretical comparison to support a conversion decision. They do not replace the approval of the compressor and valve makers, their retrofit guidelines or a risk assessment to EN 378. The conversion must be carried out by certified personnel.

Help – refrigerant retrofit

The app compares your current refrigerant with alternatives you can convert to, in the same unit and at the same temperatures.

1. Describe the unit

  • Choose refrigerant and application – the temperatures are filled in with typical values you can change.
  • Fields marked REQUIRED are needed; OPTIONAL can be left empty. Press ? next to a field for an explanation of what to enter.
  • PS is on the nameplate or in the pressure equipment documents. The default is a typical value – replace it with the real one.
  • Cooling capacity and charge are optional: with them, kW, kg/h, the new charge and CO₂e are shown.

2. Read the list

  • The current refrigerant is at the top for comparison (100 %).
  • Capacity, COP and mass flow are in percent of today's. pc is the condensing pressure as gauge pressure; the bar shows it against PS.
  • Category: Drop-in, Near drop-in, Retrofit or Not suitable. ⛔ = red warning, ⚠ = yellow warning – hover for the text.
  • Filters: A1 only, hide unsuitable, keep the oil, show all refrigerants (not only the usual replacements).

3. Sort

  • Sort by Suitability (default), GWP, Capacity or COP – or click a column heading; click again for the reverse order.
  • How the suitability is worked out is shown openly below the list.

4. Details and checklist

  • Click a row: a line-by-line comparison, warnings, points per part and a conversion checklist.
  • The expansion valve box shows what happens to the superheat and which way to turn the valve. Always measure the new superheat after the change.
  • Print prints the unit's data, the list and the chosen checklist on A4.

5. Save

  • Save saves the unit as a project file (.json); Open opens it again.